Brush & Swab Applicators

Sonic Packaging manufactures brush & swab applicators for medical packaging. Stock and custom applicators are available with both plastic and wood shafts. These applicators can be combined in a packaging format that will allow the applicator to be sold either in a pre-saturated or saturate at the point-of-use configuration. A wide variety of sizes and material options are available to meet your specific requirements. To start your unit dose swab packaging project, request a quote from Sonic today!

Take a look at Sonic’s patent pending innovative design!

Specifications for Brush & Swab Applicators

Product Description

Custom designed, stock and patent-pending single-use swab or brush package that will incorporate a metered dose of a liquid, gel, cream or powder for application. The swab material can be modified to meet specific requirements. The package is intuitive, easy to use, and offers a clean and safe disposal of applicator once used. A unit dose package delivery system for gels, pastes, and creams that integrates the applicator directly onto the package. The product is contained in a vessel-like unit dose package that can be opened and mixed within the same container, then applied with the integrated applicator directly to the patient. Secondary mixing trays or pads are not required for the dental or medical professional using the Snap-App. Applicators are available with sponges, flocking or brush tips

Product Applications

Fill Range


 20 ul – 2 fl. Oz.



Swabs Tips:

  • Polyurethane Foams
  • Polyester foam & knits
  • Flocked tips
  • Nylon
  • Rayon
  • Cotton

Swab Handles

  • Polypropylene
  • Polyethylene
  • Polystyrene
  • Various resins
  • Composites & wood

Brush & Other  Tips

  • Nylon
  • Polyethylene
  • Silicone
  • Flocked
  • Natural Fibers 
  • Co-injected molded                                  

 Brush Handles

  • Polypropylene
  • Polyethylene
  • Polystyrene
  • Various resins
  • Composites & wood

Shapes & Sizes


Custom and Stock Shapes Available for specific applications


Swab & Brush Options
  • Nitrogen Flushing and Nitrogen Blanketing are available
  • Laser scoring opening feature
  • Dual Chamber/dual dispense
  • Liquids, Gels, Creams, Pastes from 1 centipoise up to 250,000 centipoise.
  • Powders-Free flowing, granular 

Primary Packaging Options for Swabs and Brushes

  • Pouches Peelable and Non-peelable
  • Injection Molded –  example: Sonic Swab Blister and Snap App
  • Thermoformed Blisters
  • Cold Form blisters

Primary Packaging Materials and Flexible Webs

  • Plastic/Plastic
  • Monolayer to Tri-layer structures
  • Peelable and heat seal lidstock
  • High barrier webs for superior moisture (MVTR), oxygen barrier and light sensitivity that promote long shelf life and fully compliant blisters
  • PCR and environmentally conscious materials available
  • Printing available for forming webs and lid stocks
  • Oxygen barrier and light sensitivity 

Our plants are FDA registered as well as ISO 13485 and ISO 9001 certified. To get started with brush & swab applicators for medical packaging, request a quote today!