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Brush & Swab Applicators

Sonic Packaging offers brush and swab applicator solutions. Stock and custom applicators with plastic and wood shafts are available. These applicators can be combined in a packaging format that allows them to be sold either pre-saturated or saturated at the point of use. A wide variety of sizes and material options are available to meet specific requirements. To start your unit dose swab packaging project, request a quote from Sonic today! 

Request a Quote

Specifications for Brush & Swab Applicators 

Product Applications 

  • Dermatology, Skin Care, Topical Acne 
  • Podiatry/ Nail Fungus/ Athletes Foot 
  • Veterinary/Animal Science 
  • Dental/Oral Care
  • DNA Kits 
  • Forensics/Evidence Collection Kits 
  • Computer/Keyboard Cleaning 
  • Electronics 
  • Diagnostics/IVD Kits 
  • Topical Antiseptic 
  • Tooth Whitening Kits 
  • Optic Solutions 
  • Wound Care & Cleaning 
  • Scars/burns 
  • Topical Anesthetic 
  • Nasal Applications 

Materials

Swabs Tips: 

  • Polyurethane foams 
  • Polyester foams & knits 
  • Flocked tips 
  • Nylon 
  • Reyon 
  • Cotton

Swab Handles: 

  • Polypropylene
  • Polyethylene
  • Polystyrene
  • Various resins
  • Composites & wood

Brush & Other Tips:

  • Nylon
  • Polyethylene
  • Silicone
  • TPE/TPA
  • Flocked
  • Natural Fibers 
  • Co-injected molded      

Brush Handles:

  • Polypropylene
  • Polyethylene
  • Polystyrene
  • Various resins
  • Composites & wood

Fill Range

  • 20 ul – 2 fl. Oz.

Shapes and Sizes 

  • Custom and stock shapes available for specific applications 

Swab and Brush Options 

  • Nitrogen Flushing and Nitrogen Blanketing are available
  • Laser scoring opening feature
  • Dual Chamber/dual dispense
  • Liquids, Gels, Creams, Pastes from 1 centipoise up to 250,000 centipoises.
  • Powders-Free flowing, granular

Primary Packaging Materials and Flexible Webs 

  • Plastic/Plastic
  • Monolayer to Try-layer structures 
  • Peelable and heat seal lid stock 
  • High barrier webs for superior moisture (MVTR), oxygen barrier, and light sensitivity that promote long shelf life and fully compliant blisters 
  • Printing available for forming webs and lid stocks 
  • Oxygen barrier and light sensitivity 

Primary Packaging Options for Swabs and Brushes 

  • Pouches Peelable and non-peelable 
  • Injection Molded – example: Sonic Swab Blister and Snap App 
  • Thermoformed Blisters 
  • Cold Form Blisters 

Certifications and Qualifications

Sonic’s strategic partners and manufacturing facilities are FDA registered as well as ISO 13485 and ISO 9001 certified and may hold additional certifications dependent on project requirements. To get started with brush & swab applicators for medical packaging, cosmetic packaging, and more, request a quote today!

Request a Quote

See What Our Clients Say

At Sonic Packaging, client satisfaction is our top priority. Read testimonials from clients who have benefited from our comprehensive packaging solutions and exceptional service.

View all testimonials

"I used separate vendors on these two products because this type of packaging is new to me and I wanted to try several companies out and to ensure we could get everything on time. Although your pricing was not the lowest, your communication and plant location was the determining factor with placing business with Sonic"

- Mike N.

"I've been sending our customers to Sonic Packaging. They have a lot of capabilities, their communication is great, and their quality is top-notch. They don't have the cheapest prices but that's for good reason given the values I just mentioned. Sonic will also handle the film and displays, which makes it super simple to purchase turnkey."

- Brian B.

Questions?Ask Our Sonic Experts

Give us a call or fill out the form and one of our team members will be in touch as soon as possible.

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201-666-4744
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