Diagnostic Contract Packaging

Diagnostic Test Kit PackagingSonic Packaging offers industry-leading solutions for diagnostic and medical device companies. We design, engineer, and custom manufacture packing for diagnostic kits that test for a range of conditions. The fastest-growing area of the diagnostic field is for Point of Care (POC) devices. Point-of-Care testing allows patient diagnosis at home, in the hospital, in the physician’s office, on the go, or even in remote locations. They can also be used in veterinary testing applications. This non-invasive system allows patients to receive test results more quickly since they do not need to send tests to a third-party laboratory. Patients receive results more quickly, expediting their treatment.

Sonic is also at the forefront of diagnostic testing kits for the laboratory, including creative consumable packaging that combines micro-dose filling, multiple reagents in a single format,  injection-molded parts for a single product, along with custom-designed and engineered parts. These parts are created to be efficiently produced, filled, and used in conjunction with a reading device. Sonic also offers injection molded medical diagnostic packaging to hold multiple products. These rigid plastic components contain multiple cavities for one or more products to be delivered at the point of use in a specified area. It can be designed with or without a flow-through applicator and can hold contain solids, liquids, or powders.


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Applications for Biotech Companies

Biotech companies frequently work with Sonic to design diagnostic test kit packaging. These test kits can include any liquid or powder that helps a patient diagnose a medical condition. Common products include assays, reagents, buffers, and other solutions, which can be used to detect pathogens ranging from cancer to malaria. We also design packaging for IVD diagnostic kits. 

Diagnostic Market Certifications

As your turnkey packaging partner, Sonic maintains a variety of certifications to provide the highest quality of diagnostic test kits. Our plants are FDA-registered as well as ISO 13485 and ISO 9001 certified. Our Class 7 & 8 cleanrooms allow us to produce high-barrier products. Browse our full list of certifications in the chart below.

Specifications for Diagnostic Test Kit Packaging

Product Applications
  • Pathogen detection for conditions ranging from malaria to cancer
  • Testing in outdoor locations or remote areas
  • In-vitro diagnostics (IVD) 
  • Detection of organic compounds
  • Enzyme detection
  • Ketone levels
  • Drug/Cannabis testing kits
  • Allergens
  • Heavy Metals
  • Dermatological applications
  • Dental/oral care
  • Veterinary testing kits
  • Diagnostics/ Point of care testing
  • Military/Trace Detection
  • Forensics
  • OTC Drugs/Topical Drugs
  • Rx Products
  • Medical
  • Podiatry
  • Molecular diagnostic kits
  • Global health initiatives
  • Laboratory testing 
Products Packaged
  • Liquid & gel products
  • Powders
  • Reagents, buffers, diluents, and other solutions
  • Nucleic acid assays
  • Protein assays
  • Microbial assays
  • Immunoassays
Product Options
  • Frangible Blisters
  • Multi-Component Chambers
  • Pierceable activation at point-of-use devices
  • Lateral flow designs
  • Custom Injection Molded designs
  • Custom thermoformed designs
  • Resin selection
  • Foil/Foil or multi-layer film structures available for lidding or pouching
  • Mold Flow Analysis for injection molding
  • Glass vials or ampoules
  • Applicators with or without flow-through design available
    • Nonwovens & microfiber knits
    • Porous tips
    • Foams –polyurethane, polyester, etc.
  • 3D Printed Samples
  • Prototype molding, filling for samples
  • Secondary packaging for oxygen and MVTR barrier
  • Sub- Assemblies options for post-sterilization
  • Heat sealing and ultrasonic sealing
  • Controlled packaging environment to ensure controlled temperature, humidity, and particulates
  • Production in both class 7 and 8 cleanrooms
  • ISO 9001:2015 and ISO 13485:2016 certifications
  • FDA-registered for medical device and pharmaceutical
  • HDPE
  • LDPE
  • PP
  • Glass
  • COC
  • PET
  • Various nonwovens
  • Flexible barrier films

All diagnostic test kits are designed, engineered and custom manufactured at our facility in Westwood, NJ. To get started on a diagnostic project, request a quote from Sonic today!