Single Product Injection Molded

Sonic Packaging offers single product injection-molded unit dose devices. Each device is either a stock or a custom-designed rigid plastic component that contains a single cavity of one product to be delivered in a specified area. As a single product injection-molded unit dose device manufacturer, our plants are FDA registered as well as ISO 13485 and ISO 9001 certified. This component can be designed with and without a flow-through applicator.

Specifications for Single Product Injection Molded Devices:

Product Applications
Product Options
  • Multi-Component Chambers
  • Pierceable activation at the point-of-use devices
  • Custom Injection Molded designs
  • Custom thermoformed designs
  • Resin selection
  • Foil/Foil or multi-layer film structures available for lidding or pouching
  • Mold Flow Analysis for injection molding
  • Glass vials or ampoules
  • Applicators with or without flow-through design available
    • Non-wovens & microfiber knits
    • Porous tips
    • Foams –polyurethane, polyester, etc.
  • 3D Printed Samples
  • Prototype molding, filling for samples
  • Secondary packaging for oxygen and MVTR barrier
  • Sub-assemblies options for post – sterilization
  • Heat sealing and ultrasonic sealing
Fill Ranges  .10 grams to 30 grams + of a Powder, Powder/Liquids or Gels/Liquids
  • HDPE
  • LDPE
  • PP
  • Glass
  • COC
  • PET
  • Various nonwovens
  • Flexible barrier films

To get started, request a quote for more information on our custom plastic injection molded products today!