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Capabilities Packaging Formats Blisters Liquid & Powder Blisters

Liquid, Powder & Stock Blister Packaging

Sonic Packaging has a large selection of stock blister and clamshell packaging options, alongside customizable blister packaging solutions. Blisters and blister packs can be tailored through design and engineering processes to align with product branding objectives and technical specifications, offering customizable features such as unique opening mechanisms and user-friendly dispensing options.

As a liquid and powder packaging solutions provider, strategic partners and manufacturing facilities are FDA registered as well as ISO 13485 and ISO 9001 certified and may hold additional certifications dependent on project requirements.

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Product Description

A semi-rigid thermoformed package designed for a single application of a liquid, cream, gel, or powder. Can be produced to duplicate an existing shape for brand identity and the look of a full-size package. Available in a single side and dual-sided format with many options for lidding. Our unit dose blister packs can be laser scored to provide a precision break tip opening feature, with a preformed directional spout for dispensing. Other dispensing options include frangible seals, puncturing, tearing, or peelable lids.

Product Application

  • Probiotics
  • Liquid nutrition
  • Vitamin supplements
  • Beverage concentrates/enhancers
  • Reagents and buffer solutions for IVD/diagnostics
  • Dermatological/skincare
  • Haircare/personal care
  • OTC/Rx products
  • Veterinary/animal science
  • Dental/oral care
  • Podiatry
  • Household/laundry care

Fill Range

  • 100 ul – 3 fl. Oz.

Shapes

  • Custom & stock shapes 

Materials Used

Thermoformable Webs and Lid Stocks: 

  • Foil/foil
  • Foil/plastic
  • Plastic/plastic
  • Monolayer to Tri-layer structures
  • Peelable and heat seal lid stock
  • Printing available for forming webs and lid stocks
  • High barrier webs for superior moisture (MVTR), oxygen barrier, and light sensitivity that promote long shelf life and fully compliant blisters
  • PCR and environmentally conscious materials available

Blister Options 

  • Blister Size Ranges: 
    • Length: up to 170 mm
    • Width: up to 100mm
    • Depth: up to 25 mm
  • Laser scoring opening feature 
  • Nitrogen Flushing and Nitrogen Blanketing are available 
  • Liquids, Gels, Creams, Pastes from 1 centipoise up to 250,000 centipoises 
  • Powders-Free flowing, granular 
  • Dual Chamber/dual dispense 

Secondary Packaging 

  • Design and Packaging available for blister carding, cartons, tipping, and display packaging available 

See What Our Clients Say

At Sonic Packaging, client satisfaction is our top priority. Read testimonials from clients who have benefited from our comprehensive packaging solutions and exceptional service.

View all testimonials

"I used separate vendors on these two products because this type of packaging is new to me and I wanted to try several companies out and to ensure we could get everything on time. Although your pricing was not the lowest, your communication and plant location was the determining factor with placing business with Sonic"

- Mike N.

"I've been sending our customers to Sonic Packaging. They have a lot of capabilities, their communication is great, and their quality is top-notch. They don't have the cheapest prices but that's for good reason given the values I just mentioned. Sonic will also handle the film and displays, which makes it super simple to purchase turnkey."

- Brian B.

Questions?Ask Our Sonic Experts

Give us a call or fill out the form and one of our team members will be in touch as soon as possible.

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201-666-4744
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