Liquid & Powder Blisters

Sonic Packaging offers a large library of stock blister and clamshell packaging. Combined with our in-house design and engineering, the options to package liquids, creams, gels, and powders are endless. Our blisters can be customized to meet your product brand goals and technical specifications. For example, our blister packs can provide optimum user experience by providing options for opening features and ease of use dispensing. As a liquid and powder packaging manufacturer, our plants are FDA registered as well as ISO 13485 and ISO 9001 certified.


Product Description

A semi-rigid thermoformed package designed for a single application of a liquid, cream, gel, or powder. Can be produced to duplicate an existing shape for brand identity and the look of a full-size package. Available in a single side and dual-sided format with many options for lidding. Our unit dose blister packs can be laser scored to provide a precision break tip opening feature, with a preformed directional spout for dispensing. Other dispensing options include frangible seals, puncturing, tearing, or peelable lids.

Product Application
Fill Range 100 ul – 3 fl. Oz.
Materials Used

Thermoformable Webs and Lid Stocks:

  • Foil/foil
  • Foil/plastic
  • Plastic/plastic
  • Monolayer to Tri-layer structures
  • Peelable and heat seal lidstock
  • Printing available for forming webs and lid stocks
  • High barrier webs for superior moisture (MVTR), oxygen barrier, and light sensitivity that promote long shelf life and fully compliant blisters
  • PCR and environmentally conscious materials available
Shapes Custom & stock shapes
Blister Options
  • Blister Size Ranges:
  • Length: up to 170mm
  • Width: up to 100mm
  • Depth: up to 25mm
  • Laser scoring opening feature
  • Nitrogen Flushing and Nitrogen Blanketing are available
  • Liquids, Gels, Creams, Pastes from 1 centipoise up to 250,000 centipoise
  • Powders-Free flowing, granular
  • Dual Chamber/dual dispense
Secondary Packaging Design and packaging available for blister carding, cartoning, tipping, and display packaging available