Unit Dose Packaging Services

Sonic Packaging Industries is a leading provider of single use unit dose packaging. We offer packaging options for topical, oral, and nasal application, including injection molded, thermo-formed, extrusion blow-molded, and foil/foil options. Both stock and custom designed components are available to meet the most intricate of applications. In addition to component design and manufacturing, Sonic completes the picture with custom filling and packaging services, offering a turn-key solution for pharmaceuticals, medical devices, diagnostic and personal care products.

Unit Dose Device - Single Use Options:

  • Multiple Product Injection Molded: A stock or custom designed rigid or semi-rigid plastic component that contains multiple cavities of one or more products to be activated and delivered at the point of use.  The multi- chambered device keeps various elements separated, preventing reactions between them and desired application area. When ready, the end user simply activates the device to either mix or dispense each element to a specified area. Devices may be designed with a locking or one-way mechanism to prevent against incorrect usage or dispensing.  This component can be designed with and without a flow-through applicator, and can be designed to contain solids, liquids, and powders.
  • Point of Care Diagnostics: Point-of-Care Diagnostic testing allows patient diagnosis at home, in the hospital, in the physician’s office, or on the go. The results can be given to the patient in a relatively short amount of time, allowing rapid treatment, along with reducing misdiagnosis.
  • Single Product Injection Molded: A stock or custom designed rigid plastic component that contains a single cavity of one product to be delivered in a specified area. This component can be designed with and without a flow-through applicator.

 To get started on your packaging project, request a quote from Sonic today! 

Unit Dose Device Specifications

Product Applications
Product Options
  • 2-4 Multi-component chambers
  • Custom injection molded designs
  • Custom thermoformed designs
  • Resin selection
  • Foil/foil or multi-layer film structures available for lidding or pouching
  • Mold flow analysis for injection molding
  • Glass vials or ampoules
  • 3D printed samples
  • Prototype molding & filling for samples
  • Secondary packaging for oxygen and MVTR barrier
  • Sub- Assemblies options for post – sterilization
  • Heat sealing and ultrasonic sealing
  • Applicators with or without flow through design available, including:
    • Non-wovens & microfiber knits
    • Porous tips
    • Foams –polyurethane, polyester, etc.
Fill Range .10 grams to 30 grams + of a Powder/Powder Powder/Liquids or Gels/Liquids
Materials Used HDPE, LDPE. PP, Glass, COC, PET, various nonwovens, flexible barrier films

Multiple Product Injection Molded

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Multiple Product Injection Molded
A stock or custom designed rigid plastic component that contains multiple cavities of one or more products to be delivered at the point of use in a specified area. This component can be designed with and without a flow-through applicator, and can be designed to contain solids, liquids, and powders.

Multiple Product Injection Molded

Learn More
Multiple Product Injection Molded
A stock or custom designed rigid plastic component that contains multiple cavities of one or more products to be delivered at the point of use in a specified area. This component can be designed with and without a flow-through applicator, and can be designed to contain solids, liquids, and powders.

Multiple Product Injection Molded

Learn More
Multiple Product Injection Molded
A stock or custom designed rigid plastic component that contains multiple cavities of one or more products to be delivered at the point of use in a specified area. This component can be designed with and without a flow-through applicator, and can be designed to contain solids, liquids, and powders.

Single Product Injection Molded

Learn More
Single Product Injection Molded
A stock or custom designed rigid plastic component that contains a single cavity of one product to be delivered in a specified area. This component can be designed with and without a flow-through applicator.

Single Product Injection Molded

Learn More
Single Product Injection Molded
A stock or custom designed rigid plastic component that contains a single cavity of one product to be delivered in a specified area. This component can be designed with and without a flow-through applicator.

Single Product Injection Molded

Learn More
Single Product Injection Molded
A stock or custom designed rigid plastic component that contains a single cavity of one product to be delivered in a specified area. This component can be designed with and without a flow-through applicator.

Single Product Injection Molded

Learn More
Single Product Injection Molded
A stock or custom designed rigid plastic component that contains a single cavity of one product to be delivered in a specified area. This component can be designed with and without a flow-through applicator.

Single Product Injection Molded

Learn More
Single Product Injection Molded
A stock or custom designed rigid plastic component that contains a single cavity of one product to be delivered in a specified area. This component can be designed with and without a flow-through applicator.

Single Product Injection Molded

Learn More
Single Product Injection Molded
A stock or custom designed rigid plastic component that contains a single cavity of one product to be delivered in a specified area. This component can be designed with and without a flow-through applicator.

Single Product Injection Molded

Learn More
Single Product Injection Molded
A stock or custom designed rigid plastic component that contains a single cavity of one product to be delivered in a specified area. This component can be designed with and without a flow-through applicator.

Single Product Injection Molded

Learn More
Single Product Injection Molded
A stock or custom designed rigid plastic component that contains a single cavity of one product to be delivered in a specified area. This component can be designed with and without a flow-through applicator.