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Capabilities Packaging Formats Unit Dose Devices

Unit Dose Packaging Services

Sonic Packaging Industries is a leading provider of single-use unit dose packaging services. We offer filling and packaging options for topical, oral, and nasal applications, including injection molded, thermoformed, extrusion blow-molded, and foil/foil options. We offer both stock and custom-designed unit dose packaging options, which are available to meet the most intricate of applications. In addition to component design and manufacturing, Sonic completes the picture with custom single-use medical packaging & filling services, offering a turn-key solution for pharmaceuticals, medical devices, diagnostic, and personal care products.

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Single-Use Unit Dose Packaging Services

  • Multiple-Chamber Injection Molded: A stock or custom-designed rigid or semi-rigid plastic component that contains multiple cavities of one or more products to be activated and delivered at the point of use.  The multi-chambered device keeps various elements separated, preventing reactions between them and the desired application area. When ready, the end-user simply activates the device to either mix or dispense each element to a specified area. Devices may be designed with a locking or one-way mechanism to prevent incorrect usage or dispensing.  This component can be designed with and without a flow-through applicator and can be designed to contain solids, liquids, and powders.
  • Point-of-Care Diagnostics: Point-of-care diagnostic testing allows patient diagnosis at home, in the hospital, in the physician’s office, or on the go. The results can be given to the patient in a relatively short amount of time, allowing rapid treatment, along with reducing misdiagnosis.
  • Single-Chamber Injection Molded: A stock or custom-designed rigid plastic component that contains a single cavity of one product to be delivered in a specified area. This component can be designed with and without a flow-through applicator.
  • Flexible Packaging: Flexible, single-use unit dose packaging solutions that are adaptable and cost-effective and designed for convenience and portability. Offerings include tamper-evident, resealable, or single-use features. 

Real World Applications

Single Chamber Injection Molded Blister
Multiple Chamber Injection Molded Device
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Connect with Us Today

As a unit dose device packaging provider, plants are FDA registered as well as ISO 13485 and ISO 9001 certified. To get started on your unit dose packaging project, request a quote from Sonic today! 

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See What Our Clients Say

At Sonic Packaging, client satisfaction is our top priority. Read testimonials from clients who have benefited from our comprehensive packaging solutions and exceptional service.

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"I used separate vendors on these two products because this type of packaging is new to me and I wanted to try several companies out and to ensure we could get everything on time. Although your pricing was not the lowest, your communication and plant location was the determining factor with placing business with Sonic"

- Mike N.

"I've been sending our customers to Sonic Packaging. They have a lot of capabilities, their communication is great, and their quality is top-notch. They don't have the cheapest prices but that's for good reason given the values I just mentioned. Sonic will also handle the film and displays, which makes it super simple to purchase turnkey."

- Brian B.

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201-666-4744
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