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Tube Packaging Solutions

Sonic Packaging is a turnkey tube packaging solutions provider for a wide array of industries. Our services include custom primary tube design, engineering, manufacturing, blending, and filling. With drug and medical device FDA registrations and class 7 and 8 clean rooms, facilities are optimized for personal care, nutraceuticals, OTC, pharmaceutical, and medical device packaging.  The versatility of tube packaging makes it an ideal delivery solution for both brands and consumers. At Sonic Packaging, we work with your team to offer design & filling solutions for your application. Offering a variety of materials optimized to meet your specific requirements, we ensure your needs are fully met. 

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Tube Packaging Specifications 

Product Description

Tube packaging is convenient, easy to use, and versatile. They provide great graphics which enhance brand identity. Tubes come in a variety of sizes, materials, and delivery options such as stand-up tubes or tubes with die-cut hanger holes for easy retail-ready display. Custom applicator tips and closing mechanisms enhance the consumer experience and build a barrier to entry. Sonic can also provide secondary packaging, such as printed pouches, overwraps, cartons, or printed blisters, offering additional billboard space and shelf presence. 

Product Application 

  • Rx Pharmaceuticals/OTCs
  • Nutrition
  • Medical Device
  • Personal Care
  • Podiatry
  • Dermatological/Skin Care
  • Dental/Oral Care
  • Cosmetics
  • Veterinary/Animal Science
  • Industrial/Automotive

Fill Range & Capabilities 

  • .10mL-12 oz
  • Sonic offers tube filling services for products including lotions, creams, gels, and pastes with viscosities ranging from 1 to 5,000,000 centipoise (cP)

Tube Sizes 

  • 10 mm diameter - 63.5 diameter

Tube Construction OR Materials Used

  • LDPE
  • HDPE
  • Plastic Barrier Laminate
  • Foil Laminate (White & Silver)
  • PP
  • Metal & Aluminum Tubes
  • EVOH Options

Design Capabilities/Shapes

  • Graphics - Printing up to 6 colors
  • Thin, medium, or heavy-walled tubes
  • Mini sample size tubes & filling for subscription boxes
  • Unit-dose tubes with and without flow-through applicators
  • Slim-line tubes with soft-touch roll-on applicator tip for multi-use application 
  • Silicone orifice valves for clean dispensing
  • Two-part co-dispensed multi-use tubes
  • NEW cartridge system will allow users to replace pre-filled units onto an existing base for multiple applications for a set period of time 
  • Flow-through applicators such as brush tip, doe-foot flocked or silicone, and sponge tips 
  • Hang Hole Tubes
  • Die Cut Tubes
  • Roll on Applicators
  • Flow-Through Applicators
  • Needle Nose Tubes
  • Directional Applicators

Cap Options 

  • Child Resistant
  • Flip Top/Stand-up
  • Threaded/Fez Caps
  • Plug-top
  • Induction seal
  • Tamper Evident

Connect with Us Today

To learn more about our tube packaging services and contract tube packaging solutions, request a quote today! 

See What Our Clients Say

At Sonic Packaging, client satisfaction is our top priority. Read testimonials from clients who have benefited from our comprehensive packaging solutions and exceptional service.

View all testimonials

"I used separate vendors on these two products because this type of packaging is new to me and I wanted to try several companies out and to ensure we could get everything on time. Although your pricing was not the lowest, your communication and plant location was the determining factor with placing business with Sonic"

- Mike N.

"I've been sending our customers to Sonic Packaging. They have a lot of capabilities, their communication is great, and their quality is top-notch. They don't have the cheapest prices but that's for good reason given the values I just mentioned. Sonic will also handle the film and displays, which makes it super simple to purchase turnkey."

- Brian B.

Questions?Ask Our Sonic Experts

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201-666-4744
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