Tube Packaging

Sonic Packaging is a turnkey manufacturer of packaging solutions for a wide array of industries including tube packaging. Our services include custom primary tube design, engineering, manufacturing, and filling. With drug and medical device FDA registrations and class 7 and 8 clean rooms, our facilities are optimized for personal care, OTC, pharmaceutical and medical device packaging.  The versatility of tube packaging makes it an ideal delivery solution for both brand and consumers. At Sonic Packaging, we work with your team to design & fill the best tube package for your application. Our team can develop and manufacture tube packaging from a variety of materials optimized to meet your specific needs. 

Tube Packaging Specifications:


Product Description

Tube packaging is convenient, easy to use, and versatile. They provide great graphics which lead to elevated brand identity. Tubes come in a variety of sizes, materials, and delivery options such as a stand -up or a tube with a die cut hanger hole for easy retail-ready display.  Custom applicator tips and closing mechanisms enhance the consumer experience and build a barrier to entry. Sonic can also provide secondary packagings, such as a printed pouch, overwrap, carton or printed blister for additional billboard space and shelf presence.

Product Application
  • Rx Pharmaceuticals/OTCs
  • Nutrition
  • Medical Device
  • Personal Care
  • Podiatry
  • Dermatological/Skin Care
  • Dental/Oral Care
  • Cosmetics
  • Veterinary/Animal Science
  • Industrial/Automotive

Fill Range & Capabilities

 .10mL-12 oz.

Sonic can fill tubes with your product including lotions, creams, gels, and pastes with viscosities ranging from 1 to 5,000,000 centipoise (cP)
Tube Sizes

10 mm diameter - 63.5mm diameter

Tube Construction OR Materials Used
  • LDPE
  • HDPE
  • Plastic Barrier Laminate
  • Foil Laminate (White & Silver)
  • PP
  • Metal & Aluminium Tubes
  • EVOH Options
Design Capabilities/Shapes
  • Graphics - Printing up to 6 colors
  • Thin, medium, or heavy - walled tubes
  • Mini sample size tubes & filling for subscription boxes
  • Unit-dose tubes with and without flow-through applicators
  • Slim-line tubes with soft touch roll-on applicator tip for multi-use application
  • Silicone orifice valves for clean dispensing
  • Two-part co-dispensed multi-use tubes
  • NEW cartridge system will allow users to replace pre-filled units onto an existing base for multiple applications for a set period of time
  • Flow through applicators such as brush tip, doe foot flocked or silicone, and sponge tips 
  • Hang Hole Tubes
  • Die Cut Tubes
  • Roll on Applicators
  • Flow Through Applicators
  • Needle Nose Tubes
  • Directional Applicators
Cap Options
  • Child Resistant
  • Flip Top/Stand-up
  • Threaded/Fez Caps
  • Plug-top 
  • Induction seal
  • Tamper Evident

To get started with your custom tube packaging project, request a quote today!  

Sonic Packaging proudly provided Luzern Laboratories, a luxury cosmeceutical company, with sample size packaging options for their products. In turn, Luzern was able to boost their marketing strategies by using these sample size products at trade shows and cross-promotional programs. View the full article here.