Bottle Filling Services

Sonic Packaging offers contract powder and contracts liquid filling of bottles in multiple sizes and configurations offering our customers many options for both small and large production runs. With in-line fillers and high-speed rotary options available to meet quick turn marketplace demands, Sonic can provide turnkey bottle-filling services with strategic sourcing and supply chain management of all components.

Our liquid-filling contract packaging service selections range from small bottles with pinpoint precision dropper tips for the Diagnostic market to large 4-liter bottles for Automotive care. Sonic will provide dedicated production lines with specific line speed goals utilizing multiple shift options to meet product demands.


Product Description

Filling of blow-molded and injection-molded bottles utilizing both high-speed rotary and in-line filling methods, Sonic can provide turnkey packaging solutions including new dedicated equipment lines to meet your product requirements. From small doses at .5 MLS up to 4 liters, we can fill multiple product SKUs, source components via our approved suppliers, and manage transportation and shipping coordination based on demand planning and logistical requirements.

Sonic can provide options for multiple production lines with in-line bottle sorters, capping/torquing, and labeling capabilities. Utilizing our Quality System procedures and processes, we can produce and ship more than 2MM bottles per month, per production line!

Microdosing of powders and liquids available for specific product applications.

Product Application
Fill Range .5 ml bottles– 4 liters bottles+
Materials Used
  • LDPE
  • HDPE
  • PET
  • PP
  • PVC
  • Multiple closures and cap options- Flip-top, Child-resistant, tamper-evident
  • High-speed labeling available
  • Pressure-sensitive wrap-around labels and 2 sided labeling
  • Shrink Sleeves
  • Fluorination of bottles for improved product stability
  • PCR and environmentally conscious materials available
  • Silk screening and printing are available
  • Round
  • Boston round
  • Oval
  • Dual-chamber
  • Tip n measure
Bottle Filling Options
  • Pressure-sensitive wrap-around labels and 2 sided labeling
  • High-speed lines:
    • 100 bottles+ / minute
    • Inline pack-out and bundling
  • Nitrogen Flushing and Nitrogen Blanketing are available
  • Neck banding/tamper-evident seals
  • Dual Chamber/dual dispense
  • Liquids, Gels, Creams, Pastes from 1 centipoise up to 200,000 centipoise.
  • Micro dosing for powder filling
Secondary Packaging Design and manufacturing of secondary packaging such as labels displays, cartons, club store displays, and master shippers