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Bottle Filling Services

Sonic Packaging offers contract powder, liquid, and solid-dose bottle filling in multiple sizes and configurations, offering our customers many options for small and large production runs. With in-line fillers and high-speed rotary options available to meet quick-turn marketplace demands, Sonic can provide turnkey bottle-filling services with strategic sourcing and supply chain management of all components.

Our liquid-filling contract packaging services range from small bottles with pinpoint precision dropper tips for the Diagnostic market to large 4-liter bottles for Automotive care. Sonic will provide dedicated production lines with specific line speed goals utilizing multiple shift options to meet product demands.

Solid-Dose Bottle Filling: Filling for a range of products, including tablets, capsules, soft gels, and more, catering to industries like nutraceuticals, OTC, pharmaceuticals, and more. 

Powder Bottle Filling: Filling services designed for powders, common in the nutrition and beverage industries, encompassing probiotics, beverage concentrates, supplements, and more. 

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Bottle Filling Specifications 

Product Description 

Using high-speed rotary and in-line filling methods, Sonic can provide turnkey packaging solutions to fill blow-molded and injection-molded bottles. From small doses at .5 MLS up to 4 liters, we can fill multiple product SKUs, source components via our approved suppliers, and manage transportation and shipping coordination based on demand planning and logistical requirements.

Sonic can provide options for multiple production lines with in-line bottle sorters, capping/torquing, and labeling capabilities. Utilizing our Quality System procedures and processes, high volumes can be produced and shipped per month, per production line! 

Micro dosing of powders and liquids available for specific product applications.

 

Shapes 

  • Round 
  • Boston round 
  • Oval 
  • Dual chamber 
  • Tip-N-Measure

Fill Range 

  • .5 ml bottles– 4 liters bottles+

Materials Used 

  • LDPE
  • HDPE
  • PET
  • PP
  • PVC
  • Multiple closures and cap options - Flip-top, Child-resistant, tamper-evident 
  • High-speed labeling available 
  • Pressure-sensitive wrap-around labels and 2-sided labeling 
  • Shrink Sleeves 
  • Fluorination of bottles for improved product stability
  • PCR and environmentally conscious materials available 
  • Silk screening and printing are available 

Bottle Filling Options 

  • Pressure-sensitive wrap-around labels and 2-sided labeling
  • High-speed lines
  • Inline pack-out and bundling
  • Nitrogen Flushing and Nitrogen Blanketing are available
  • Neck banding/tamper-evident seals
  • Dual Chamber/dual dispense
  • Liquids, Gels, Creams, Pastes from 1 centipoise up to 200,000 centipoises.
  • Micro dosing for powder filling

Secondary Packaging 

  • Design and manufacturing of secondary packaging such as labels displays, cartons, club store displays, and master shippers 

See What Our Clients Say

At Sonic Packaging, client satisfaction is our top priority. Read testimonials from clients who have benefited from our comprehensive packaging solutions and exceptional service.

View all testimonials

"I used separate vendors on these two products because this type of packaging is new to me and I wanted to try several companies out and to ensure we could get everything on time. Although your pricing was not the lowest, your communication and plant location was the determining factor with placing business with Sonic"

- Mike N.

"I've been sending our customers to Sonic Packaging. They have a lot of capabilities, their communication is great, and their quality is top-notch. They don't have the cheapest prices but that's for good reason given the values I just mentioned. Sonic will also handle the film and displays, which makes it super simple to purchase turnkey."

- Brian B.

Questions?Ask Our Sonic Experts

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201-666-4744
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