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Multi-Chamber Injection Molded

Sonic Packaging offers multiple-chamber injection molded unit dose devices. These stock or custom-designed rigid or semi-rigid plastic components contain multiple cavities of one or more products and can be activated and delivered at the point of use. The multi-chamber device keeps various elements separated, preventing reactions between them and the desired application area. When ready, the end-user simply activates the device to either mix or dispense each element to a specified area. Devices may be designed with a locking or one-way mechanism to prevent incorrect usage or dispensing. This component can be designed with and without a flow-through applicator and can be designed to contain solids, liquids, and powders.

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Multiple-Chamber Injection Molded Specifications

Product Applications 

  • Dermatological
  • Dental/ oral care
  • Diagnostics/ Point of care testing
  • Military/ Trace Detection
  • Forensics
  • OTC Drugs/Topicals
  • Rx Products
  • Veterinary Care
  • Medical
  • Podiatry

Fill Ranges

  • .10 grams to 30 grams + of a Powder/Powder Powder/Liquids or Gels/Liquids

Materials

  • HDPE
  • LDPE
  • PP
  • Glass
  • COC
  • PET
  • Various nonwovens
  • Flexible barrier films

Product Options

  • 2-4 Multi-Component Chambers
  • Custom Injection Molded designs
  • Custom thermoformed designs
  • Resin selection
  • Foil/foil or multi-layer film structures available for lidding or pouching
  • Mold Flow Analysis for injection molding
  • Glass vials or ampoules
  • Applicators with or without flow-through design available
    • Nonwovens & microfiber knits
    • Porous tips
    • Foams – polyurethane, polyester, etc.
  • 3D Printed Samples
  • Prototype molding, filing for samples
  • Secondary packaging for oxygen and MVTR barrier
  • Sub-assemblies for post-sterilization
  • Heat sealing and ultrasonic sealing

Connect with Us Today

Contact us today for more information regarding our multi-shot, multi-chamber, and two-shot product injection molding services. 

See What Our Clients Say

At Sonic Packaging Industries, client satisfaction is our priority. Read testimonials from clients who have benefited from our innovative packaging solutions and exceptional service.

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"I used separate vendors on these two products because this type of packaging is new to me and I wanted to try several companies out and to ensure we could get everything on time. Although your pricing was not the lowest, your communication and plant location was the determining factor with placing business with Sonic"

- Mike N.

"I've been sending our customers to Sonic Packaging. They have a lot of capabilities, their communication is great, and their quality is top-notch. They don't have the cheapest prices but that's for good reason given the values I just mentioned. Sonic will also handle the film and displays, which makes it super simple to purchase turnkey."

- Brian B.

Questions?Ask Our Sonic Experts

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201-666-4744
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